1 POS High Voltage Interlock Connector Metal Plug, 125A, M8 Busbar Lug, A Key,Box Mount

Part NO.: RHT-EVH-01A-126-10M8-02 Category:
  • HVIL Series Max: Up to 1500V DC / 250A
  • Robust HVIL Integrated Safety Loop
  • Superior IP67/IP68 Waterproof Protection
  • Flame-Retardant (UL94V-0) Robust Housing
  • Wide Operating Temperature (-40°C to 125°C)
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Product Introduction

Our high-performance High-Voltage Interlock (HVIL) connectors provide critical safety and secure power distribution for Electric Vehicle (EV) battery systems, powertrain applications, and large-scale Energy Storage Systems (ESS). Engineered as a robust automotive-grade solution, these connectors ensure signal integrity and circuit protection under extreme electrical and environmental conditions, making them the preferred choice for global Tier-1 suppliers and OEM/ODM engineering projects.

Integrated Safety Mechanism

Features a dedicated HVIL system to monitor connection status, ensuring high-voltage safety during operation and maintenance. The interlock loop triggers immediate circuit disconnection if the connector is uncoupled under load.

Integrated HVIL Safety System Mechanism

High-Power Capacity

Engineered to support rated voltages up to 1500V and currents up to 250A, utilizing silver-plated copper alloy contacts for stable conductivity. Optimized for high-current throughput with minimal thermal rise.

High Voltage 1500V 250A Power Capacity

Durable Material Composition

Constructed with premium PA66+GF reinforced housing, meeting UL94V-0 flame retardancy standards. Designed to withstand mechanical impact and chemical exposure in harsh automotive environments.

PA66+GF UL94V-0 Flame Retardant Housing

Environmental Protection & Shielding

Provides IP67/IP68-rated ingress protection against dust and water immersion. Integrated 360° shielding ensures superior EMI/RFI performance to maintain signal integrity in electromagnetic-heavy environments.

IP67 Waterproof and EMI Shielding Performance

Reliability Tested

Validated for an operating temperature range of -40°C to 125°C and a service life exceeding 500 mating cycles. Each unit undergoes rigorous QC to ensure long-term stability in mission-critical applications.

Extreme Temperature and Durability Testing

Applications

Our HVIL series connectors are essential safety components widely utilized in Electric Vehicle (EV) powertrains, Battery Management Systems (BMS), and Energy Storage Systems (ESS). Based on real-world client feedback, these connectors provide reliable high-voltage interlock protection for Power Distribution Units (PDU), Motor Control Units (MCU), On-board Chargers (OBC), and high-power inverter systems, ensuring operational security across the entire high-voltage circuit.

EV Powertrain and Chassis Application

EV Powertrain & Chassis

PDU and MCU High Voltage Connection

PDU & MCU Integration

BMS and Battery Pack Power Distribution

BMS & Battery Systems

Compliance & Certifications

All certifications listed below are held by Renhotec or our verified manufacturing facilities, ensuring full compliance with international automotive and safety standards.

How to Order

By understanding the Renhotec Part Numbering System, you can quickly identify the specific model, configuration, or component you need. The chart below illustrates the coding rules for our HVIL Series, guiding you to select the correct current rating, cable size, and keying options.

Renhotec HVIL Connector Ordering Guide

OEM/ODM Customization Process

Renhotec provides a comprehensive One-Stop Solution. From concept to mass production, our rigorous engineering process ensures your specific requirements are met with precision.

01

Demand
Provision

02

Feasibility
Analysis

03

Quotation
& Contract

04

Mold
Design

05

Raw Material
Prep

06

Trial Mold
Sampling

07

Mass
Production

08

Delivery &
After-sales

FAQ

What is the maximum voltage and current these connectors can support?+

Our HVIL series is designed for high-power demands, supporting rated currents up to 250A and rated voltages reaching 1500V DC, making them ideal for the latest EV and solar energy architectures.

How does the High-Voltage Interlock (HVIL) safety feature work?+

The HVIL system utilizes a built-in low-voltage signal loop to monitor the connection status. It ensures that the high-voltage circuit is de-energized before the power contacts are separated, protecting users and sensitive electronics from arcing.

Can these connectors withstand harsh outdoor environments?+

Yes. All products in this series offer IP67 or IP68 rated protection, ensuring they are completely dust-tight and capable of withstanding immersion in water, which is essential for chassis-mounted or outdoor applications.

What materials ensure the longevity of your connectors?+

We use premium PA66 with glass fiber for the shells to ensure thermal stability and UL94V-0 flame retardancy. The contacts are crafted from high-grade copper alloy with silver or tin plating to maintain low contact resistance over 500+ mating cycles.

Is the shielding performance sufficient for high-EMI environments?+

Yes, our connectors feature shielding structures that effectively suppress electromagnetic interference, ensuring stable signal integrity and power transmission even in proximity to high-frequency components.

Can I request samples for technical validation?+

We welcome sample requests from our corporate clients. We can provide specific models for your engineering team to perform fit-form-function testing and ensure full compatibility with your system.

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📩 Need Drawings, Quotations, or Technical Support?

For detailed 2D/3D drawings, official price lists, or specialized connectivity solutions, please complete the form below.
Our sales engineers will review your requirements and respond within 24 hours.

Product Type

Connector Type

Orientation

Number of Positions

Terminal

6mm

Mounting Type

4-Hole Flange Panel Mount

Key

A

Shell Material

Color

Silver

Features

With HVIL

Connector Type

Orientation

Number of Positions

Terminal

6mm

Mounting Type

4-Hole Flange Panel Mount

Key

A

Shell Material

Color

Silver

Features

With HVIL

Contact Type

Contact Termination

Busbar

Contact Material

Copper Alloy

Contact Finish

Nickel Plating

Contact Termination

Busbar

Contact Material

Copper Alloy

Contact Finish

Nickel Plating

Electrical Characteristics

Rated Voltage

800V

Rated Current

Rated Voltage

800V

Rated Current

Shielding Performance

Shielded

Shielding Performance

Shielded

Environmental Characteristics

Ingress Protection

IP67

Operating Temperature

-40℃~125℃

Flammability

UL 94 V-0

Ingress Protection

IP67

Operating Temperature

-40℃~125℃

Flammability

UL 94 V-0

Connector Type

Orientation

Number of Positions

Terminal

6mm

Contact Termination

Busbar

Rated Voltage

800V

Rated Current

Mounting Type

4-Hole Flange Panel Mount

Key

A

Shell Material

Contact Material

Copper Alloy

Contact Finish

Nickel Plating

Shielding Performance

Shielded

Ingress Protection

IP67

Color

Silver

Features

With HVIL

Operating Temperature

-40℃~125℃

Flammability

UL 94 V-0

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