HVIL High Voltage Safety Lock Cable 2 Pin Right Angle Plug Plastic 8mm 200A For 50mm² 0.25M

Part NO.: E2-1-B080- 2AYA-C10-L0.25 Category: Tags: , , , , , , , , , ,
  • Series 23A-500A Current Capacity
  • Various Wire Diameter Application
  • Multi Misplug-proof and Key Position Design
  • Secondary Buckle
  • Sealing, IP67,Touch-Proof
  • TUV Industry Certifications
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Product Type

Connector Type

Orientation

Number of Positions

Terminal

8mm

Wire Gauge

50m㎡

Shell Material

Cable Length

0.25m

Mounting Type

Cable Mount

Key

A

Connector Type

Orientation

Number of Positions

Terminal

8mm

Wire Gauge

50m㎡

Shell Material

Cable Length

0.25m

Mounting Type

Cable Mount

Key

A

Electrical Characteristics

Rated Current

Rated Current

Environmental Characteristics

Ingress Protection

IP67

Ingress Protection

IP67

Engineered for maximum safety in high-power applications, our TUV-certified High Voltage Interlock Loop (HVIL) cables deliver secure and reliable power transmission with a broad current capacity ranging from 23A to 500A. Featuring an IP67-rated waterproof design and integrated connection monitoring, these robust cables provide engineers with a foolproof routing solution specifically optimized for Energy Storage Systems (ESS), EV battery packs, and industrial Power Distribution Units (PDUs).

TUV Certified Safety Assurance

Rigorously tested and certified by TUV, these HVIL cables meet stringent international safety standards for high-power applications. This certification ensures highly reliable performance for your energy storage projects, significantly reducing compliance risks and guaranteeing long-term operational safety.

23A to 500A Broad Current Capacity

Engineered to safely handle a wide continuous current range from 23A up to 500A, fulfilling diverse power transmission requirements. Integrated with the High-Voltage Interlock Loop (HVIL) system, it monitors connection status in real-time to prevent electrical hazards and accidental disconnections during active operation.

IP67-Rated Environmental Protection

Features a robust sealing design that achieves a verified IP67 waterproof and dustproof rating. This guarantees secure and stable electrical connections even in harsh industrial or outdoor environments, effectively minimizing maintenance downtime and maximizing system reliability.

Versatile and Error-Free Installation

Available in multiple configurations, including straight and right-angle designs, to effortlessly accommodate space-constrained battery layouts. The intuitive orange and black color coding provides clear visual polarity identification, ensuring foolproof and efficient assembly for your engineers.

Designed for safety-critical high-power environments, our HVIL cables are the optimal choice for commercial and residential Energy Storage Systems (ESS), Electric Vehicle (EV) battery packs, and Power Distribution Units (PDU). With robust IP67 protection and a broad current capacity of up to 500A, they provide engineers with secure, foolproof power routing solutions. These cables reliably withstand harsh industrial conditions while ensuring maximum operational safety during active use and routine maintenance.

EV Powertrain & Chassis

PDU & MCU Integration
BMS and Battery Pack Power Distribution
BMS & Battery Systems

All certifications listed below are held by Renhotec or our verified manufacturing facilities, ensuring full compliance with international automotive and safety standards.

How does the High-Voltage Interlock Loop (HVIL) mechanism work?

The integrated HVIL acts as an advanced safety circuit that monitors the connection status in real-time. If a connector is accidentally disconnected or improperly mated under active load, the HVIL system instantly signals the controller to cut off the main power. This prevents dangerous electrical arcing and protects both the equipment and maintenance personnel.

Yes. The series features a verified IP67 waterproof and dustproof rating. The robust sealing design ensures that the high-voltage connections remain secure and stable even when exposed to moisture, dust, or other challenging environmental factors.

Yes. We understand that every Energy Storage System (ESS) and EV layout is unique. We offer fully customizable cable assemblies where you can specify exact cable lengths, wire cross-sections (e.g., from 4mm² up to 150mm² or higher), and specific terminal ring lugs to seamlessly match your architecture.

Safety is our top priority. Every completed HVIL cable assembly undergoes 100% rigorous end-of-line factory testing. This includes dielectric withstand voltage (hi-pot) tests, continuity checks, and strict validation of the HVIL safety circuit prior to dispatch.

The connector housings are constructed from UL94 V-0 flame-retardant engineering plastics for maximum fire safety. The high-voltage cables utilize durable, heat-resistant insulation materials (such as XLPE or Silicone) that provide excellent flexibility while withstanding extreme thermal and mechanical stress.

For in-stock items, orders are typically processed and shipped within 1-2 business days. For standard configurations requiring new production, our agile manufacturing capabilities allow us to deliver in as fast as 7 to 14 days. We recommend contacting our sales team to verify real-time inventory for your specific Part Number.

You can easily request comprehensive product specifications and test samples by clicking the “Inquiry” or “Live Chat” button on our page. Our technical sales team will respond promptly to support your project design.

Renhotec provides a comprehensive One-Stop Solution from concept to mass production. Please note that project timelines scale with the complexity of your design - ranging from rapid modifications of standard connectors to fully bespoke mold developments.

A swift and successful product rollout is a collaborative partnership. We work closely with your engineers, and the overall lead time relies heavily on timely feedback and prompt sample validation from your team.

01

Demand
Provision

Initial Consultation
02

Feasibility
Analysis

Within 24 Hours
03

Quotation &
Contract

1-2 Business Days
04

Mold
Design

5-10 Business Days
05

Raw Material
Preparation

1-2 Business Days
06

Trial Mold
Sampling

1 Business Day
07

Mass
Production

5-7 Business Days
08

Delivery &
After-sales

5-15 Business Days
For detailed technical specifications & official price lists, or specialized connectivity solutions, please complete the form below.?
Our sales engineers will review your requirements and respond within 24 hours.
Check out the attachment for the product catalog of the High Voltage Interlock Connector.

 

High Voltage Interlock Connector Catalog.PDF

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